Diy speedometer cable

Here we'll see how a simple yet accurate analogue speedometer circuit can be constructed at home using just a single IC and a few external passive components. The speedometer can be used with all 2-wheeler, 3-wheeler, even in bicycles for indicating their speeds. Referring to the simple speedometer circuit diagram below, we can see the IC LM occupying the center stage in the configuration and forms the main detector device.

As can be see the internal of the IC comprises an input differential comparator, followed by a charge pump, an opamp buffer and a emitter follower amplifier stage. Pin 1 of the IC becomes the tachometer input and accepts the magnetic pick up information in the form of varying magnetic electrical pulses. The differential opamp compares the input with its ground referenced inverting input and amplifies even the minutest pulse detected at pin 1. The function of the charge pump stage is to hold and pump the above amplified signals such that with increasing frequency the corresponding amplified output from the differential stage is sustained and boosted proportionately across the next opamp buffer stage.

The final proportional boosted potential is fed through the emitter follower transistor across the 10k resistor. This can be directly read by connecting an analogue moving coil voltmeter across the 10k resistor.

The magnetic pick-up for the proposed speedometer circuit could be made by winding 50 turns of 30SWG wire over a small ferrite ring. The wheel should be complemented with an appropriately dimensioned magnet stuck or fixed over the rim such that the two elements come face to face once on every single rotation.

If a hall effect sensor is intended to be used as the sensor, then the pin1 of the IC can be modified with an external BJT stage as shown below, for the required frequency sensing. If you have any circuit related query, you may interact through comments, I'll be most happy to help!

Your email:. How can I use this circuit with a 3 wire Hall Sensor with a 16 tooth trigger wheel mounted on my driveshaft for speedometer?

BTW, the tire size is This works out to Do you think this would work? You can connect the 3 wire hall sensor by following its basic wiring layout. Thanks for confirming that a Hall sensor will work with this circuit.We don't have to tell you that late-model overdrive transmissions have become a prototypical upgrade for any kind of performance car.

The number and variety of these transmissions makes that decision pretty easy. So let's say you've jumped into the deep end of the pool and stuffed a 4L80E automatic or a T six-speed into your Chevelle, and at some point in the conversion, you realized that these gearboxes long ago flushed those clunky gear-driven mechanical speedometers. Every late-model transmission now transmits what is called a vehicle speed sensor VSS electrical pulse. Yes, there are aftermarket extension housings that convert to a mechanical drive if you want to go that route, but we were looking for something that integrates the smoothness and accuracy of a late-model electric speedometer.

There are several ways to go about this electric conversion. Let's start with the easiest route.

1986 Oldsmobile Cutlass Supreme Speedometer Cable

These electronically controlled overdrives require a dedicated electronic transmission control unit. We previously tested five of these units "In Control," Mar. If you are using one of these control boxes, all of them output a vehicle speed signal that will work with most aftermarket electronic speedometers.

In the case of the CompuShift II box, the output is even adjustable.

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Now let's assume you are using a factory manual overdrive like the T six-speed. These transmissions typically output a signal from the VSS, which can be wired directly to an electronic aftermarket speedometer. The aftermarket speedos, such as those from Auto Meter or VDO, are designed to be calibrated by simply pushing a button on the speedo, driving a known distance 2 miles in the Auto Meter exampleand punching the button again.

This calibrates the speedo to your particular tire size and gear ratio, making the setup ridiculously easy. The only time you might need a calibration box would be if you were trying to calibrate a late-model transmission to a factory electronic speedometer. As an example, connect the VSS output to the Classic Instruments unit and then wire it to the speedometer.

Hit the button on the interface, drive the car an exact measured mile, and hit the button again. This box, the SN, is an upgraded version of Classic Instruments' original box that eliminates flipping dipswitches. This conversion box would only be required when working with a factory-style speedometer. Another route will eliminate connections to the transmission altogether via a GPS speedometer signal.

Auto Meter, Classic Instruments, and others sell a GPS box with an antenna that triangulates from a minimum of three geo-synchronized satellites to establish very accurate speed and distance information that is fed to the speedometer. These units will work with virtually all aftermarket electronic speedometers. The only downside to these that we see is they sometimes require a minute or so to establish satellite contact and can lose signal in long tunnels.

So then the issue comes down to finding an electric speedometer. Budget speedometers generally need an interface box to calibrate the signal between it and the VSS sender. The Auto Meter unit might be a better deal because it does not need an interface.Close X. Antenna Cable. Anti-Theft Relay Connector.

Ash Tray Light Bulb. Auto Trans Indicator Light Bulb. Back Up Lamp Socket. Back Up Light Bulb. Back Up Light Switch. Back Up Light Switch Connector. Battery Cable. Battery Hold Down. Battery Tray. Brake Light Bulb. Bulb Socket. Cigarette Lighter Element. Cigarette Lighter Socket Connector. Combination Light Socket. Cornering Lamp Socket Connector.

Courtesy Light Bulb. Cruise Control Check Valve. Cruise Control Servo Connector.Do you drive a GM car and up and have gone past thousand miles only to have your gauges speedo, temp, and fuel go out on you? I had to pay for this info when this problem happened to me several years ago, but I feel that people should not have to be taken advantage of when it comes to the repair work of the car. Did you use this instructable in your classroom?

Add a Teacher Note to share how you incorporated it into your lesson. Here are the tools that you are going to need 1. Soldering Iron 2. Solder 3.

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Needle nose pliers 4. Solder bulb 6.

How To Install a Speedo Cable

Regular Kitchen Fork. Parts needed: 1. Replacement Stepper Motors - Available from Dr. Speedometer in any quantity plus upgrades for your gauges. Yours may vary in appearance, and have more motors, but the procedure is basically the same for all GM instrument clusters. First, remove the clear plastic lens by gently prying outwards on the black tabs, use the Multitool. Or screwdriveror whatever it is you are using. Rotate each needle counter clockwise until they come to their stopping point.

Stick the tape to the gauge face plate directly below the needles. Look straight down on each gauge and make a mark directly in line with the tip of the needles. These marks will give you a reference point to set your needles back exactly where they were originally after you replace the stepper motors, ensuring accurate readings upon reinstallation.

If you need to grab a sharpie with a thick enough tip so that it is the same size as the point of the needle so you don't mess this step up. Now slide the fork under the gauge base being sure the fork tines are going around either side of the shaft.

Next, pry upwards on the gauge base by pressing down on the fork handle. Be careful not to scratch your face plate. Pry firmly but slowly and the gauge will slide upwards and off the shaft. Move on to each gauge using the same technique.

Remove the black back cover from the white inner frame by gently prying outwards on these black tabs. Now melt the solder on one of the solder points, as soon as the solder melts use the solder bulb to quickly suck up the melted solder.The idea is to measure the angular velocity of my bicycle's wheel. Thus knowing the diameter and the all time mathematical legend the pi 3. Also knowing the number of time the wheel has rotated, the distance traveled can be easily known.

As an added bonus, I decided to add a beaklight to my cycle. Now the challenge was to when to turn the brake light. Answer is below. Did you use this instructable in your classroom? Add a Teacher Note to share how you incorporated it into your lesson. It is very important for this project to have a strong and stable supports.

The thought is that the cycle may suffer a heavy impulse when it faces a pot hole or when you decide to have fun and take the cycle on a rough ride. Also, our input is captured when a magnet on the wheel crosses the hall effect sensor on the support. If all things go wrong simultaneously, the arduino will show speeds of a high speed rail. Also you don't want your best friend arduino to fall on road just because you decided to be lazy and use some cheap material.

So, to be safe, I decided to go with aluminum strips as they can be easily be cut and drilled, corrosion proof and cheap which is always good for DIYing. I also used some nuts with washers and bolts to fasten them on the frame as they must be securely placed on the chassis. Also this would help if you place the things wrong and have to relocate them.

Another important part is that the electronics must be properly isolated from the supports if they are made of any metal like I have made. The hot glue I used worked out just fine as it also absorbs some shock and cushions the display.

diy speedometer cable

The measurement and input part of the project relies on this part. The idea is to place a magnet on the cycle wheel and add a hall effect sensor onto the frame so that every time the magnet crosses the sensor, the arduino knows a revolution is completed and it can calculate the speed and the distance. The sensor used here is the classic A hall effect sensor. This sensor pulls its output low when a particular pole faces the correct orientation. The orientation is very important as the outer pole will not effect the output.

Here are some pictures showing the proper orientation. Also the hall effect sensor requires a 10k pullup resistor. This in my project is substituted with the 20k pull-up resistors in the arduino. Placing the magnet carefully is important. Placing it a little to far can result in inconsistent reading or missing revolutions and placing it very close may result in the magnet touching the sensor which is not very desirable.

If you observe carefully, the wheel will be having some tilt with the axis and this will result in crusts and troughs.

How to Fix a Speedometer Cable

Try placing the magnet in trough. I personally did not take so much efforts. This display is theoretically optional but you need something to display the speed and the distance and sped in real time. Thinking about using a laptop is totally absurd. The display I used is a 0.This digital speedometer displays the speed of the vehicle in kmph.

An opaque disc is mounted on the spindle attached to the front wheel of the vehicle. The disc has ten equidistant holes on its periphery. IC LM is wired as a comparator. So rotation of the speedometer cable results in a pulse square wave at the output of LM The frequency of this waveform is proportional to the speed. For a vehicle such as LML Vespa, with a wheel circumference of 1.

The number of pulses counted during the gating period 0. At this instant, i. This waveform is inverted and applied to the reset terminals of all counters active high. In this way the speed will be updated every 0. This speedometer can measure up to 99 kmph with a resolution of 1 kmph. The range can be increased up to kmph by adding another stage consisting of one each of ICs, and a 7-segment display. The voltage supply required for the operation of the circuit is derived from the vehicle power supply 12V.

diy speedometer cable

The gating period will simply vary in direct proportion to the wheel diameter. It will be 0. The same speedometer can be used other vehicles by making similar calcualtions. In all the calculation it has been assumed that the speedometer cabel makes one revolution for every revolution of the wheel of the vechiles.

High quality multiturn pots and low temperature coefficient componenets should be used in the timer ICS. Feel interested? Check out other electronics projects. I implemented this with manual soldering method in from this site page only. It was partially successful bcoz of personal capability. I was not aware of printing circuit on board. I love this project, it was very new then. I always want to this again for my interest. Thanks to efy and author. Your information was really good for me.This project based on Arduino, it will measure time of one revolution of wheel, then divide wheel's lenght on this time, and it will be the speed.

Revolutions of wheel will be measured by magnet and hall sensor. I used servo motor with arrow and scale to show the speed, it looks like "analog". Also I used 7 segment display to show distance odometeralso arduino write odo in its EEPROM after bicycle is stopped, so odo keeps in Arduino and not clears after system reboot.

Did you use this instructable in your classroom? Add a Teacher Note to share how you incorporated it into your lesson. Sketch for Arduino and library are here, on my GitHub page.

diy speedometer cable

Body is made of shoe sponge box. Servo and display are fixed by hot glue. Button fixed by superglue. Draw scale on thick paper and cut it off.

diy speedometer cable

Arrow is made of painted toothpick and fixed to servo by thermalshrink tube. Speedeter will be mounted on bike's handbar by tube mount. Sensor wire I wond around brake tube.

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Plastic cap is body for hall sensor. Magnet I fixed on cable holder. Speedometer works correctly, and also it is strong enough to survive a very aggressive forest ride.

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You can watch test drive video by this link. Question 6 weeks ago on Step 5. Thank you for uploading the instructable. I am interested to know what the 4 segment display does? It appered blank on the video clip. I'm sure you can alter the settings in the creator section of your YT chanal. I typed the title into YT to ger the Video soI didn't miss it. Thanks for the code, I used some of it in my eBike project.

Works great. Knowing the bike's speed will allow a smoother transition from different preset wattage levels. Question 2 years ago on Step 5. That's really cool and comes up at a good time because the Speedo on my bike just broke, getting new ones is a pain and I could probably modify it to work like this if I wanted and still make it look stock standard.

Apart from the digital ODO of course. Reply 3 years ago. More by the author:. About: I like to create things, handmade weapon, arduino projects, science and some crazy staff! Add Teacher Note.

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